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How to Spot Damage on Your ATV Fuel Line and Replace It

When exploring the beauty of mother nature and having some fun, nothing beats going out on trails with your ATV.

However, owning an ATV comes with its downsides as you need to always keep it in good condition.

There are many problems with ATVs. One is damage to the ATV fuel line. This calls for great concern as it prevents ignition and can even cause a fire outbreak in your vehicle.

Since a damaged fuel line is a concern, you want to know how you can spot it?

atv fuel line damage

How to Spot Damage on Your ATV Fuel Line


The most common sign of a damaged ATV fuel line is cracks on the fuel hose or pipe. As an ATV owner, it is essential to always inspect your ATV for faults.

Cracks or tears on the fuel pipe usually occur slowly. They develop when the hose dries as you drive your ATV.

If these tears and cracks continue and are not fixed, your gas line will not be able to contain the pressure of the fuel passing through it. Hence, it begins to leak.

Frequently checking the gas line can help you detect it on time before the line and the entire pipe rupture.

Strange Smells

Another way to spot damages on the fuel line is to be sensitive to fuel smells from your engine.

When fuel droplets come in contact with some of the heated engine components, they tend to produce noticeable odors. As time goes on, the cracks and tears in the line increase and can result in fuel spillage.

If left unfixed, you will notice changes in your ATV's behavior, such as trouble starting the engine and, in terrible cases, the ATV not starting at all.

How to Replace a Damage ATV Fuel Line

Once you have identified some damage on your ATV fuel line, the next step is to fix the issue.

Turn off the petcock: Irrespective of the kind of ATV you have, you need to turn off the petcock or just clamp the fuel line. This is to prevent fuel from spilling on the tank and floor after you detach one side of the hose.

Unplug the fuel drain plug: The fuel drain plug, also known as the float bowl drain plug, is found near the carburetor. This drain plug has a vent tube that may still contain some fuel. You need a bucket to collect the spillage.

Remove the clamp: Look for the clamps that hold the fuel hose in place. For pinch clamps, all you need are pliers to un-pinch them. However, clamps like screw clamps will require unscrewing with the right screwdriver.

Remove the old line: Once you're done unclasping the fuel hose, get the old one out. This may require twisting it a little bit.

Fix the new line: once you have removed the damaged fuel line, the next step is introducing the new line. Do this by following the steps in removing the old ones, but in reverse order.

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